Fully automatic glass cutting machine production line_LCD monitor - LCD glass cutting equipment manufacturer

Product Introduction

General Equipment

Application field: The process of cutting G4.5 large plate OLED glass;
Equipment overview: The process of automatic feeding, A-side cutting, flipping, B-side cutting, and belt cutting for G4.5 large plate glass.

Structural layout and process flow

Equipment layout diagram

Technological process

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Application

Application Area: Solar Energy; Electronic Paper; Intelligent Wearing; 3C Digital; Medical Treatment; Aerospace; Vehicle Display

Detailed Parameters

Performance

1. Equipment model	HXL-TFT5Z-9585QGX Fully automatic glass cutting machine production line
2. Capacity	45 layout 2000-2200PCS/HR
3. Product requirements	1. Single board thickness: ≥ 0.2mm 2. Large plate size: L925mm * W709mm; L925mm * W790mm
4. Cutting platform	1. Platform size: 950 * 850mm 2. Platform flatness: ≤ ± 30um 3. Alignment method: The visual system automatically aligns 4. Platform movement mode: Y-axis linear motor 5. Movement speed: MAX 1000mm/s
5. Knife head	Drive method: linear motor Movement speed: MAX 800mm/s Number of cutting heads: 5
6. Blade Z-axis movement	Movement speed: MAX 50mm/s Detection method: zero point detection Cutting starting point: The starting point can be set separately Cutting accuracy: ± 30um
7. Camera axis	CCD device position: 5 cutting heads equipped with CCD Field of view: CCD * 5 1.3 million pixels CCD light source: Blue LED (brightness adjustable)
8. Panoramic CCD photography	1. Camera pixel: 6 million 2. Usage location: Take panoramic CCD photos from PP BOX before picking up materials
9. Handling mechanism after cutting	After cutting side A: use suction plate mechanism
10. Precision positioning camera	1. Camera pixel: 1.3 million cameras 2. Usage location: Before moving into cutting machine # 1 and cutting machine # 2, this camera should not be installed. If the positioning accuracy cannot be reached, it should be installed again
11. Product transformation time	Replacement of new products+debugging time: ≤ 60min Replacing calibrated products+debugging time: ≤ 30min
12. Overall dimensions	Machine length: 12980mm Machine depth: 3000 mm Machine height: 2200 mm (excluding the height of tricolor lights)
13、Pass Line	900-950mm
14、CDA	Pressure: 0.5-0.7Mpa Tracheal: blue, diameter φ12
15、Vacuum	Vacuum pumping speed 500L/min Negative pressure -50Kpa~-70Kpa (customer provides vacuum source) Tracheal: transparent color, diameter φ12
16、Utilization rate	≥95%
17、Power requirements	Three phase 380V, total power 15KW (for reference only)

Characteristics and origin of main key components

Lib ref	Brand	Producer
Servo motor and driver	Inovance	Domestic
Stepping motor and driver	Ressay	Domestic
PLC	Inovance	Domestic
Touch Screen	Viren	Domestic
Sensor	Panasonic/OMRON	Japan
Pneumatic components	SMC，SMC Airtac	Japan, Taiwan
Vision	WCD、MKC	Suzhou, Shenzhen